Mill 1045 medium carbon steel with a solid carbide end mill at about 300 SFM: 2,292 RPM for a 1/2 inch cutter, 4 flutes, about 0.0035 inch per tooth.
What RPM and feed for 1045 medium carbon steel?
| Cutter | Ideal RPM | Chip load (in/tooth) | Flutes | Feed at ideal RPM (IPM) | Feed if capped at 2500 RPM |
|---|---|---|---|---|---|
| 0.125" | 9,167 | 0.0009 | 4 | 32.1 | 8.8 |
| 0.1875" | 6,112 | 0.0013 | 4 | 32.1 | 13.1 |
| 0.25" | 4,584 | 0.0018 | 4 | 32.1 | 17.5 |
| 0.375" | 3,056 | 0.0026 | 4 | 32.1 | 26.3 |
| 0.5" | 2,292 | 0.0035 | 4 | 32.1 | 32.1 |
| 0.75" | 1,528 | 0.0053 | 4 | 32.1 | 32.1 |
Tools for cutting 1045 medium carbon steel
How does 1045 medium carbon steel machine?
1045 is a stronger, harder medium carbon steel used for shafts and pins. It machines to a better finish than 1018 but needs slower speeds and a rigid setup; it can be flame hardened after machining.
Why a solid carbide end mill?
Solid carbide wants roughly three times the surface speed of HSS, which small cutters rarely get on a benchtop mill capped near 2,500 RPM. Carbide still earns its price in hard or abrasive material, but only in a rigid setup: it chips on chatter where HSS would just dull.
Adjust speeds with the RPM calculator and milling feeds with the feed rate calculator. The cutting speed chart compares every material.
Frequently asked questions
What SFM for 1045 medium carbon steel?
A starting surface speed of 80 SFM with HSS and 300 SFM with carbide, and 70 SFM for HSS drills. These are conservative for hobby machines; raise them in steps if the chips come off clean and the tool stays cool. 1045 medium carbon steel rates fair (about 57%) for machinability.
What happens if my machine cannot reach the RPM?
Run at your top speed. Running below the ideal surface speed only makes the job slower; it does not damage the tool. For milling and drilling, keep the chip load per tooth or feed per revolution the same so the edge keeps cutting instead of rubbing, which lowers the feed in inches per minute in proportion.
Other tools in 1045 medium carbon steel
Other materials with a carbide end mill
- 6061-T6 aluminum
- 7075-T6 aluminum
- 360 free-machining brass
- 932 bearing bronze
- 110 copper
- 12L14 leaded steel
- 1018 cold rolled steel
- 4140 alloy steel (annealed)
- All